Shop-Floor Operational Support

WeldUP Board: The custom workshop dashboard.

A complementary tool supporting production: connect machines, job orders, and shifts on wall displays configured around your workshop's real workflow.

FABRICATION BAY #02 • STRUCTURAL STEEL12 Machines Online
SHIFT OUTPUTKPI #1
142 / 150 PCS
CADENCE: 94.6%+8 PCS/H
STATION SOP & WPSISO 15614
WPS #ISO-14175-MAG

T-Joint 12mm S355 • 1.2mm G3Si1 • Ar+18%CO₂

✓ APPROVED PROCEDUREREV. 03
MACHINE FLEETFLEET
82% ARC-ON TIME
12 Power Sources OnlineSMOOTH FEED
OPERATORS & SHIFTSSHIFT B
8 WELDERS

All active qualifications verified under ISO 9606-1

✓ 100% QUALIFIEDNO EXPIRIES
QUALITY & INSPECTIONISO 5817-B
99.4% FIRST-PASS
VT / MT VERIFIED0 DEFECTS
PREVENTATIVE MAINTENANCEALERT
Station #07 Torch Consumables

Scheduled nozzle wear limit reached. Replacement due in 2h.

SCHEDULED SERVICE2H REMAINING
JOB & ORDER TRACKINGORDER
JOB #CW-2025-998
64 / 70 JOINTS
PROGRESS: 91.4%ON SCHEDULE
01

Custom shop-floor dashboard

Tailored specifically to the physical layout and exact operational needs of your fabrication facility.

02

Real-time production KPIs

Continuous monitoring of shift piece output, hourly cadence, and machine arc-on time.

03

Machines and departments

Full mapping of manual booths, robotic cells, connected welding fleet, and fabrication bays.

04

Operators and shifts

Instant shift team tracking, attendance management, and active welder qualification status.

05

Station SOP and procedures

Standard operating procedures and approved WPS cards displayed right at the operator's station.

06

Quality and maintenance

First-pass visual/NDT defect tracking and scheduled alerts for torch consumables and preventive service.

07

Job and order tracking

Live work order progression and joint-by-joint welding completion tied to project bills of material.

08

Large screen workshop display

High-contrast UI engineered for shop wall TV displays and rugged workshop tablets.

09

Built around your real workflow

Not a rigid template: the board adapts to the actual daily manufacturing flow of your shop.

Tailored to your workshop layout & machines

Custom project and layout engineered directly with the WeldingOS technical team.

// SHOP-FLOOR PROOF • INSIDE WELDUP BOARD

Workshop Proof & Operational Control

From real-time production KPI boards to connected machines, in-booth guided SOPs, and high-visibility shop wall displays.

01 • PRODUCTION KPI BOARDREAL-TIME OEE & COST
PRODUCTION METRICS // SHIFT A
ARC-ON TIME
73.8%+19%
GAS EFFICIENCY
97.4%NO WASTE
NDT PASS RATE
99.2%ISO 5817
PLANT OEE
85.6%WORLD CLASS
Real-time linear-meter cost calculation • Complete lot traceability

Production KPIs, Arc-On Time & Plant OEE

Scientific measurement of shop-floor productivity: bottleneck analysis, exact costing per linear meter welded, and certified cycle times for customer job orders.

Arc-on TimeShop OEECost per Linear Meter
02 • MACHINES & DEPARTMENTSOPC-UA • MQTT • MODBUS
WORKSHOP LAYOUT // REALTIME BOOTH STATUS
BOX 01
Kemppi FastMig • 141
ARC ON • 145A
BOX 02
Fronius TPS/i • 135
ARC ON • 220A
BOX 03
Miller Dimension • 111
BEVEL SETUP
Fleet Telemetry ActiveFronius • Miller • Kemppi • Lincoln

Connected Welding Fleets & Bay Status

Seamless connection with leading power sources (Fronius, Miller, Kemppi, Lincoln) via standard industrial protocols (OPC-UA / MQTT) for non-invasive arc telemetry.

OPC-UA / MQTTFronius • Miller • KemppiIndustry 4.0
03 • WORKSTATION SOPGUIDED EXECUTION
IN-BOOTH TERMINAL // BOX 02 SOP
STEP 2 OF 4Root pass penetration weld
✓De-greasing and bevel cleaning verified
✓Pre-heat min 120°C confirmed (EN 1011-2)
▶Strike arc per bound WPS #MIG-HV-03
Bound WPS lock • Zero assembly discrepancies

In-Booth Digital SOPs & Drawing Viewer

Digital standard operating procedures, assembly sequences, and locked WPS parameters right in front of the welder, preventing incorrect parameters before the arc strikes.

Interactive SOPBound WPSZero Assembly Errors
04 • LARGE-SCREEN SHOP-FLOORHIGH-CONTRAST 10M DISPLAY
LIVE PLANT TV // BAY A & B
15:42 // TURNO 1
COMMESSA #2026-EN1090-04Strutture Portanti Acciaio S355
78%
P01 (TIG)IN CORSO
P02 (MAG)IN CORSO
P03 (STICK)CONTROLLO NDT
Clear legibility from 10 meters away across industrial halls

Shop-Floor TV Maxi-Screens & Live Job Boards

High-contrast wallboard layouts designed for industrial TV screens: total transparency across fabrication bays, shift pacing, and proactive alerts visible across the entire hall.

Maxi Wall Display10m LegibilityShift Synchronization
TAILORED WORKSHOP PROJECT • FIELD SETUP

Ready to modernize your shop-floor operations?

WeldUP Board is custom-tailored to your workshop layout, machine models, and bay setup. Activated via an on-site pilot with our technical team.

// THE FUTURE IS AT THE BENCH

Ready to strike the arc?

Whether you are a young welder ready to step up, a technical academy, or a company investing in new talent, WeldingOS is here for you.

• PWA on Web, iOS, and Android (Freemium)• European EN ISO and American ASME standards• No complex setup, live in seconds